ČKD BLANSKO SMALL HYDRO, s. r. o.
Company Presentation
HISTORY
ČKD Blansko is ranked among most traditional Czech engineering companies.
1698 – Origins of engineering manufacture
1904 – Origins of water turbines manufacture
1985 – New Hydraulic Laboratory has been put into operation
2007 – ČKD Blansko Small Hydro foundation
TYAZHMASH GROUP STRUCTURE
TYAZHMASH
Registered capital (in th. CZK)
467 436
55%
100%
ČKD Blansko Holding,a.s.
Registered capital (in th. CZK)
102 000
45%
ČKD Blansko Strojírny,a.s.
Registered capital (in th. CZK)
643 890
ČKD Blansko Small Hydro,s.r.o.
Registered capital (in th. CZK)
10 000
COMPANY ORGANIZATION CHART
Director
Vlastimil Ondřich
Back Office
Project Management
Lenka Kučerová
Zdeněk Plevač
Design & Consulting
Pavel Petlach, M.E.
Sales & Project
Department
Design
Technical
Department
Petr Kligl, BA
Department
Production &
Assembly
Department
Purchasing
Department
Jan Trtík, M.E.
Ivo Kučera, M.E.
Otto Roudnický
2 employees
Sales & Project
Dept.
Basic Design
Detail Design
Production Foreman
Production
Technology
5 employees
5 employees
8 employees
1 employee
3 employees
Production Planner
Quality Manager
1 employee
1 employee
Workers
Assembly & Erection
26 employees
11 employees
BASIC INFORMATION
Number of Employees by 2011
Technical and Commercial Employees
31
Basic Design Dpt. 5
Detail Design Dpt. 8
Sales & Project Management Dpt. 6
Shop Workers
43
Total
74
Financial Indicators [EUR]
Turnover
[2010]
3.5 mil.
Contracted Amount
[2010]
12.3 mil.
Turnover
[2011]
8.5 mil.
Contracted Amount
[2011]
23.5 mil.
DESIGN DEPARTMENT
STRUCTURE OF TECHNICAL SECTION
•
•
•
•
•
•
•
•
Managing and Administration
Development and Design of Water Turbines
Development and Design of Closing Valves
Development and Design of Governors
FEM Computation
Production Technology
Special Technology
Jigs Design Department
INTERNAL SUPPORT
• Basic Design Department
• Research and Development of Water Turbines
• Hydraulic Laboratory
SOFTWARE - SolidWorks
• 3D Design
• FEM Computation
• CNC Machinery
• Data management
SolidWorks Professional
SolidWorks Premium
SolidWorks DWGeditor
SolidWorks Simulation
SolidCAM
SolidWorks Enterprise PDM
DEPARTMENT OF APPLIED MECHANICS
Strength, stiffness and fatigue structural
calculations (water turbines, valves,
hydromechanical structures).
Finite Element Method (SolidWorks Simulation
Premium, COSMOS/M) is used to determine
structural stress and strain.
Methods of fracture mechanics are used for
evaluation of strength and fatigue life.
WATER MACHINERY RESEARCH INSTITUTE
Development of turbine hydraulic profiles
Hydraulic testing laboratory
Calibration of flow meters
TESTING LABORATORY
Q/H DIAGRAM
KAPLAN TURBINES
Head:
2 – 40
[m]
Output:
200 – 6 000
[kW]
Diameter:
500 – 3 000
[mm]
FRANCIS TURBINES
Head:
10 – 300
[m]
Output:
200 – 16 000
[kW]
Diameter:
400 – 1 600
[mm]
PELTON TURBINES
Head:
70 – 800
[m]
Output:
300 – 25 000
[kW]
Diameter:
500 – 1 500
[mm]
INVESTMENT IN TECHNOLOGY
Start in operation:
February 2011
Machine:
CNC Floor Type Machining
Centre FU – 150
CNC Floor Type Machining Centre FU – 150
Technical Parameters:
Working travel
x:
7 000 [mm]
y:
1 500 [mm]
z:
3 000 [mm]
Clamping Surface 3400 x 4180 [mm]
Capacity
25 000 [kg]
MACHINING FACILITIES
MACHINING FACILITIES
MANUFACTURE
WELDING SHOP
ASSEMBLY AND SHOP TESTS
SITE ERECTION
SELECTED REFERENCES
Country
Place
Delivery
Year
Type
Design
Number
P1 (kW) / pc
P2 (kW) / pc
P (kW) / total
H (m)
D (mm)
Specification
Azerbaijan
Tahtakorpu
2013
Francis
Horiz.
3
10 627
x
31 881
63,25
1 250
New
Turkey
Dogan
2013
Pelton
horiz.
1
11 424
x
11 424
716,0
1 120
New
El Salvador
Cucumacayan
2013
Francis
vertic.
2
1 470
x
2 940
81,3
980
New
Philippines
Cabulig
2012
Francis
horiz.
2
4 700
x
9 400
61,0
1 000
New
Greece
Ilarion
2012
Francis
horiz.
1
4 200
x
4 200
104,0
1 100
New
Turkey
Sarigüzel 1
2012
Francis
horiz.
1
3 760
x
3 760
76,8
800
New
Mexico
Arco Iris
2012
Pelton
vertic.
2
4 334
x
8 668
240,66
850
New
Turkey
Kavsakbendi 1
2012
Francis
horiz.
1
5 715
x
5 715
66,5
1 050
New
Turkey
Kandil 1
2012
Francis
horiz.
1
4 885
x
4 885
106,7
1 080
New
Turkey
Ortacag
2012
Pelton
vertic.
1
13 360
x
13 360
502,0
940
New
Turkey
Arakli-4
2012
Pelton
horiz.
2
4 564
x
9 128
452,0
860
New
Slovakia
Tekov
2012
Kaplan
horiz.
2
995
1 990
4,2
2 250
New
Slovakia
Bretka
2012
Kaplan
"S"
2
250
x
500
5,0
1 150
New
El Salvador
Chaparral
2011
Francis
horiz.
1
1 436
x
1 436
72,0
640
New
Czech Republic
Ceske udoli
2011
Kaplan
"S"
1
233
x
233
5,5
1 000
New
Indonesia
Ampelgsding
2010
Francis
vertic.
2
5 000
x
10 000
229,0
900
New
Slovakia
Domaša
2010
Kaplan
"S"
1
226
x
226
4,5
1 150
New
Italy
Vignola
2010
Kaplan
vertic.
1
1 100
x
1 100
8,4
1 600
New
Norway
Skjelfoss
2010
Kaplan
"S"
1
272
x
272
6,4
1 000
New
Peru
Poechos 2
2009
Kaplan
"S"
2
5 000
x
10 000
18,5
2 350
New
Indonesia
Parluasan-Nassau
2009
Francis
horiz.
2
2 300
x
4 600
75,0
650
New
Indonesia
Rante Balla
2009
Francis
horiz.
2
1 500
x
3 000
95,0
650
New
Slovakia
Polomka
2009
Kaplan
"S"
1
320
x
320
6,5
1 000
New
Czech Republic
Labská
2009
Kaplan
vertic.
1
500
x
500
24,0
710
New
Czech Republic
Hradistko
2008
Kaplan
vertic.
2
1 920
x
3 840
2,9
3 620 Reconstruction
FRONHAS HEPP
Country: Portugal
Commissioned: 2008
Type of Turbine : Horizontal Francis
Total Output: 1 x 750 kW
RANTE BALLA HEPP
Country: Indonesia
Commissioned: 2009
Type of Turbine: Horizontal Francis
Total Output: 2 x 3000 kW
AMPELGADING HEPP
Country: Indonesia
Commissioned: 2010
Type of Turbine: Vertical Francis
Total Output: 2 x 5 000 kW
PATIKARI HEPP
Country: India
Commissioned: 2007
Type of Turbine: Horizontal Pelton
Total Output: 2 x 9 459 kW
POECHOS 2 HEPP
Country: Peru
Commissioned: 2009
Type of Turbine: Horizontal „S” Kaplan
Total Output: 2 x 5 000 kW
POLOMKA HEPP
Country: Slovakia
Commissioned: 2009
Type of Turbine : Horizontal „S” Kaplan
Total Output: 1 x 320 kW
LABSKÁ HEPP
Country: Czech Republic
Commissioned: 2009
Type of Turbine : Vertical Kaplan
Total Output: 1 x 500 kW
DOMAŠA HEPP
Country: Slovakia
Commissioned: 2010
Type of Turbine: Horizontal „S” Kaplan
Total Output: 1 x 226 kW
TRGI 2 HEPP
Country: Armenia
Commissioned: 2011
Type of Turbine : Horizontal Pelton
Total Output: 2 x 3 081.5 kW
ČESKÉ ÚDOLÍ HEPP
Country: Czech Republic
Commissioned: 2012
Type of Turbine: Horizontal Kaplan
Total Output: 1 x 233 kW
ARCO IRIS HEPP
Country: Mexico
Commissioned: Under Construction
(2012)
Type of Turbine : Vertical Pelton
Total Output: 2 x 4 000 kW
CABULIG HEPP
Country: Philippines
Commissioned: Under Construction
(2012)
Type of Turbine: Horizontal Francis
Total Output: 2 x 4 700 kW
THANK YOU
FOR YOUR ATTENTION
ČKD Blansko Small Hydro s.r.o.
Gellhornova 1, 678 18 Blansko
Czech Republic
Tell.: +420 518 402 888
E-mail: [email protected]
Web: www.ckdblansko.cz
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ČKD Blansko SMALL HYDRO, sro