LPH GROUP
presentation
Plastic Parts & Assembly
LPH GROUP, Pod dolami 838, 093 02 Vranov nad Topľou, Slovakia
2012
LPH GROUP
LPH GROUP - Members
LPH Vranov n/T, s.r.o.
Pod dolami 838
093 02 Vranov nad Topľou
Moulding, assembly and surface
finishing of plastic parts
more info: www.lph.sk
1. prešovská nástrojáreň, s.r.o.
Ľubochnianska 2407/2
080 06 Prešov - Ľubotice
Moulds, tools, serial production
(wire program)
more info: www.1pn.sk
RPIC PREŠOV
Reimanova 9
080 01 Prešov
Regional advisory and information
centre
more info: www.rpicpo.sk
LPH a.s.
Priemyselná 4779
059 51 Poprad - Matejovce
Plastic Parts and Assembly
more info: www.lph-as.sk
JAKOR s.r.o.
Pod dolami 838
093 02 Vranov nad Topľou
Research And Development (R&D)
activities – solar energy, aircraft
technology
more info: www.jakor.sk
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Organization structure
Ján Manduľák ownership
C.E.O.
Managing director
Economy & Finance
Production
Projects
Design Center
Logistics
Maintenance
Quality
Customer Support
ICT
LPH Vranov n/T, s.r.o.
LPH a.s.
1.PN
JAKOR s.r.o.
100 %
99 %
80 %
89 %
Manduľák Ján
Manduľák Dušan
Manduľák Ján
Manduľák Dušan
Roškovič Radoslav
Matej Maroš
Manduľák Dušan
Skoršepa Miroslav
Ihnátová Jarmila
Vojna Rastislav
Lazor Miloš
Majerčinová Mária Hančuľáková Jarmila
Berta Vladimír
Sukeľ Ján
Dzurenda Štefan
Vojnová Eva
Malajter Radoslav
Cipa Jozef
Šeligová Martina
Sidor Mikuláš
Berta Vladimír
Pella Alexander
Dzurenda Štefan
Manduľák Vladimír
Matej Maroš
Slovák Vladimír
Vojnová Eva
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Localization
PL
CZ
PP
PO
VT
UA
SVK
HU
48 km
87 km
AU
POPRAD
PREŠOV
PLASTIC PARTS AND ASSEMBLY
VRANOV
LPH GROUP
LPH GROUP – History
Production hall of LPH Vranov n/T, s.r.o.
Production hall of 1. prešovská nástrojáreň, s.r.o.
1989 – Establishment of the LPH
- Main production were components
for electrometers for ZPA Křížik Prešov
1992 – production program was supplemented
with Tatramat Poprad and Zetor Brno
1993 – establishment of the RPIC
1995 – LPH transformed to Limited liability company
- LPH bought new hall with 1800 sqm area
- start of cooperation with Whirlpool Tatramat
1998 – introduction of Quality system to LPH production
1999 – establishment of 1.prešovská nástrojáreň , s.r.o.
(50 years old tradition member of ZPA Křížik)
2000 – LPH Vranov n/T, s.r.o. was certified by ISO 9001:1994
2002 – LPH Vranov n/T, s.r.o. was certified by ISO 9001:2000
2004 – 1. prešovská nástrojáreň, s.r.o. was certified by ISO 9001:2000
New production hall of LPH a.s. in Poprad.
2006 – start building production plant in industrial
park Poprad
2007 – final building approval and start production in Poprad
- company has been certified in compliance with
following standards: ISO 9001:2000 & ISO 14001:2004
- establishment of the JAKOR s.r.o.
2008 – LPH Vranov n/T, s.r.o. was certified by ISO/TS 16949:2002
2009 – LPH a.s. finished assembly area above 300sqm is ready for
new projects
- LPH Vranov n/T, s.r.o. extended certificate
ISO/TS 16949:2009 about surface finishing of plastic parts
2010 – LPH a.s. was certified by ISO /TS 16949:2009
2011 – LPH Vranov n/T, s.r.o. was recertified by ISO 9001:2008
- LPH Vranov n/T, s.r.o. was recertified by EMS ISO 14001:2004
2012 – 1. prešovská nástrojáreň, s.r.o. install technology for tube
bending and tube pressing
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Comprehensive company offer
INJECTION MOULDING
PLASTIC PARTS
MEASUREMENT
& TESTING
CREATE DESIGN
& PROTOTYPING
• Creating design
• Choosing material to be
up to standard
• Provinding testing and
verification of designed
parameters
• Providing tools production
LOGISTICS
& TRANSPORT
COATING
IN VACUUM
ADVISORY
& CONSULTING
• Metrology
• Samples production and preseries
• Validation
• Series production
• Transport and delivery
• Advisory and Consulting
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Reference
Customers of LPH GROUP
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Export
We export our products all over the world
Europe
Mexico
Germany
Italy
France
Holland
Czech
Brazil
Australia
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Employment
Employees support
Supporting the retention of jobs in the company LPH Vranov n/T, s.r.o.
04/2010 - 06/2012
This project is realized with EU
• Regular training for operators
financial support.
• Trainings for Top and Middle management
350
300
Employment graph
250
JAKOR
1PN
200
LPHas
150
LPHsro
100
50
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
0
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Quality
Quality certification ISO 9001
ISO/TS 16949
PLASTIC PARTS AND ASSEMBLY
ISO 14001
LPH GROUP
LPH GROUP – Quality
Internal metrology laboratory
Hexagon Metrology DEA, Global Classic in LPH a.s.
Internal metrology equipment consists mostly of
measurement appliances (gauges) with data
output from company Mitutoyo, from slide
gauges, including micrometers, inside calipers,
depth gauges, deflection gauges and others up
to 3D NC measuring type EURO-C APEX 574. All
these appliances are connected to internal LPH
computer network with possibility to avaluate
measured data via special software CPK,
regulation terms and other statistical methods
used for quality management.
• Spectrometer Coloreye XTH
• Photometer bench
EURO C-A574 APEX Mitutoyo in LPH s.r.o.
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Investment to quality
PROFIL
PROJECTOR
DIGITAL HEIGHT
METER
PHOTOMETER
BENCH
3D MEASURE
UPDATE
13 000€
6 300€
16 800€
17 600€
Investment 60 000€ to new quality department area
Assurance of required measuring protocols and process measurement for new and actual customers
Actual customer Hella reflects about relocation of new moulds (process coverage)
Quality control consolidation (area requirement)
3D NC measure inovation
New metrology equipment
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Quality consolidation
Quality department area
Laboratory room with general area cca 100 m2 (1th floor)
Office room with general area cca 100 m2 (2nd floor)
Inside view of new quality department
Outside view of new quality department
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Raw material purchasing
Raw material used in process (about 2508 ton per year)
• appliance segment: PP, PP + Talcum /GF, ABS, POM
• automotive segment: PPO, PBT 0-50% GF, PA 6, PA 6.6, aromatic
polyamids, filling GF 0-50%, ABS + blends PC/ABS, PC, PMMA, TPE
5%
PP
2% 2% 3% 1% 1%
ABS
PC
11%
PA
PMMA
POM
PC+ABS
PBT
21%
54%
PEI
TPE
TS
PS
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Our products
Examples of produced parts from injection
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Our products
Examples of produced parts from injection
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Technology
Inovation technologies
Our company insists on innovation
of technologies and of course on
productivity of processes which are
covering by quality of production.
INJECTION MACHINES
Clamping
Machines
force (T) Amount
Not.
DEMAG ET 1000/1400 - 11500 system
1 000
1
Geiger LR 200
DEMAG ET 800/1120 - 6400 system
800
2
Geiger LR 200
DEMAG 650/1000 - 6400
650
2
Demag/ Geiger Maxiliner
ENGEL 5550/600K
600
1
HT 5300/840-5000 MARS - BI-INJECTION
530
1
DEMAG ET 420/810 – 2300 concept top
420
2
Geiger Handling Maxiliner
ARBURG 820 S
400
1
Arburg Multilift H
DEMAG 350/810 - 3300
350
1
ENGEL 260 VICTORY
260
1
Tecno Matic Compact 2 CNC
HAITIAN 250
250
1
DEMAG 250/630 - 1450
250
2
Geiger Handling, LR16, Wittman
ZHAFIR VE2300/750B - BI-INJECTION
230
1
ABB IRB 1600
ZHAFIR VE1500/430B - FULLELECTRIC
150
1
Wittman W721
DEMAG 150/500 - 610
150
1
DEMAG 150/520 - 410 - ELECTRIC
150
1
Wittman
DEMAG 150/MULTI - BI-INJECTION
150
1
ABB IRB 140
Demag ET 125/475 – 440
125
1
DEMAG 120-430/ECQ
120
1
ZHAFIR VE1200/300B - FULLELECTRIC
120
1
Tecno Matic Compact 1 CNC
DEMAG 100/400 - 430
100
1
Geiger Handling MiniLiner
ARBURG 420 M
100
1
DEMAG 80/400 - 430
80
1
Geiger Handling MiniLiner
DEMAG 80/370 - 150 - ELECTRIC
80
1
Geiger Handling MiniLiner
ARBURG 370 U
80
1
ARBURG 320 C/M - VERT/HORIZ.
60
2
ARBURG 320 - BI-INJECTION
60
1
DEMAG 60/420 - 310
60
1
Geiger Handling MiniLiner
DEMAG 60/182
60
1
DEMAG 50/330 - 150 - ELECTRIC
50
1
Geiger Handling MiniLiner
ARBURG 270 C
40
1
ARBURG 35
35
1
ARBURG 170 CMD
25
1
BABYPLAST
6,5
1
WELDING MACHINES OF PLASTIC PARTS
BRANSON 2000 IW+
USW
1
FISCHER ZMT2
FR
2
OTHERS
HIGH VACUUM COATING SYSTEM FOR ALUMINIUM
ProductionLAYER
hall in LPH a.s. 1
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Technology
Injection process
biinjection Demag 150 T
6 axis robot
ABB IRB 140
2K technology
biinjection Zhafir 230 T
6 axis robot
ABB IRB 1600
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Technology
Ultrasonic welding
Vibration welding
Branson 2000
Fischer ZM T2
Process welding
PLASTIC PARTS AND ASSEMBLY
Process welding
LPH GROUP
LPH GROUP – Technology
Mould repair welding
Creative Pulse Modulation
Process welding
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Technology
Technology in our toolshop
„The priority goal of the 1. prešovská
nástrojáreň, s.r.o. is to invest into
modernization,
technologies
and
software equipment in order to
shorten delivery terms and increase
the quality and effectiveness of
production.“
Limiting dimensions of tooling
1000 x 1200mm
Weight 10 tons.
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Technology
Mouldflow analyses - Overmoulding
•
•
•
•
•
•
technical center 4x work station Pro/E
CAD/CAM systems
mould-flow analyses
mould design / parts optimization
mould and tools special maintenance
other support with running new projects or project transfer
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Technology
Moulds
• standard injection
• bi-injection technology
• overmoulding technology
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Economy & Finance
TURNOVER in mil. EUR
20
18
16
14
JAKOR
12
1PN
10
LPH as
8
LPH sro
6
4
2
PLASTIC PARTS AND ASSEMBLY
2011
2010
2009
2008
2007
2006
2005
2004
2003
2002
2001
2000
1999
1998
1997
1996
1995
1994
1993
1992
1991
1990
1989
0
LPH GROUP
LPH GROUP – Competitive advantages
•
•
moulds and tools design and construction,
maintenance, services
mouldflow analyses
3D measurements
Member of Automotive Industry Association of
the Slovak Republic (AIA SR)
•
Member of Slovak Plastic Cluster
•
•
Toolshop – 1.PN s.r.o.
Member of American Chamber
of Commerce
R.P.I.C. Regional Advisory and Information Centre
- new information and contacts
- financial resource possibilities
- counseling
- education
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Logistics
warehouse enlarging – closer to the customer – flexible supplies
Location:
GPS:
Industrial Park Poprad Matejovce
49°04'30.36"N
20°19'24.87"E
Highway exit: 0,7 km
Area:
960 sqm
Dimensions:
80x12x9m
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Logistics
warehouse enlarging – closer to the customer – flexible supplies
Location:
GPS:
Highway exit:
Area:
Dimensions:
Unit place:
PLASTIC PARTS AND ASSEMBLY
Bánovce nad Bebravou
48°43'40.75"N
18°14'55.74"E
30 km
782 sqm
27x16x6m
140
LPH GROUP
LPH GROUP – Coating in high vacuum (Al)
LPH Vranov n/T, s.r.o. uses technology for coating in high vacuum
AM/KW 2DA2 1800/1800 IC MF
Chamber
Coating technology
Chamber dimension:
Diameter
Height
Loading data:
Number of fixtures/jigs
Diameter of fixtures/jigs
Useful height
Estimated cycle time
This project is realized with EU
financial support.
PLASTIC PARTS AND ASSEMBLY
Vertical
Glow discharge/etching
HMDSO base coat
Thermal evaporation
HMDSO top coat
Medium frequency
Polycold trap in chamber
1.800 mm
1.800 mm
6–8
560 – 440 mm
1.500 mm
15 – 22 minutes
LPH GROUP
LPH GROUP – Coating in high vacuum (Al)
LPH Vranov n/T, s.r.o. - applications
mirror for dental chair
parabola for industrial lighting
decorative cover for front light
reflector for LED lighting
plug of screw
Functional purpose for improving
the luminosity irradiated by more
reflective substrates.
Thermoplastic materials: ABS,
PC, PMMA, PC+ABS, PC-HT
base and for each material
qualified for vacuum metallization
treatment.
cover for reflector
This project is realized with EU
financial support.
PLASTIC PARTS AND ASSEMBLY
Automotive
- car and motorcycle
lighting
equipment
(head
lamps,
rear
lamps, etc…)
- internal and external
accessories
Lighting
lamps,
industrial
reflectors, etc…
LPH GROUP
LPH GROUP – Surface treatment
Plastic Parts Painting
Decorative Chrome Electroplating
button option silver
button option chrome
(selective chromizing)
knob program silver
knob program chrome
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Wire bending
PRODUCTION OF 3D WIRE BENDED PARTS
- from diameter 3 to 12 mm (Bending machine AFM-3D12-T)
- from diameter 2 to 8 mm (Bending machine AFM-3D8-T)
Since 2008
AFM-3D8-T
PLASTIC PARTS AND ASSEMBLY
AFM-3D12-T
LPH GROUP
LPH GROUP – 5-axis vertical machining center
The stand-alone concept for complete six-sided machining using a shuttle system.
This project is realized with EU
financial support.
PLASTIC PARTS AND ASSEMBLY
Hedelius RS 60K
LPH GROUP
LPH GROUP – Tube production
1. prešovská nástrojáreň, s.r.o. install technology for tube bending and tube pressing
XOT 50B
IB 40 MT BR CNC
Base parameters
Max. diameter of bended tube: Ø 40 x 2 mm
Min. diameter of bended tube: Ø 6 x 1mm
Max. bending angle: 190°
Base parameters
Max. diameter of bended tube: Ø 50 x 3 mm
Min. diameter of bended tube: Ø 6 x 1mm
Max. bending angle: 190°
ELECTROMECHANICAL TUBE BENDING MACHINES
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Extrusion technology
Raw material
Original resin
Recycling mixed plastic waste
Final parts – plastics profiles
Technology
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Extrusion technology
It can be:
• sawed
• planed
• machined
• nailed
• screwed)
• stapled
• mass-colored
• painted
• glued
• welded
It can be easily mass-colored in:
• Black
• Grey
• Brown
• Green
• Others
Contrary to wood it is:
• sterile
• rot proof
• unvarying
• insulating
• waterproof
• unaffected by chemicals
• easy to wash and to disinfect) It has a high resistance to:
• shock
• splinter free
• breakage
• abrasion
wood
PLASTIC PARTS AND ASSEMBLY
plastic profiles
LPH GROUP
LPH GROUP – Extrusion technology
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – NEW PROJECTS & IDEAS
RESEARCH &
DEVELOPMENT
-
NEW METHOD
-
NEW RAW MATERIALS
- NEW SOLUTIONS
R&D
activities
-
MATERIAL REPLACING
-
INMOLD METHOD
-
SURFACE TREATMENT
-
INNOVATIVE MOLD CONCEPT
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Awards
Supplier Quality Award from Whirlpool
The award „Supplier Quality Award“ for the best supplier in quality for 2010 year has been
passed to members of LPH Vranov n/T, s.r.o. company management by Whirlpool
Corporation representatives within evening ceremony with participation of representatives of
above 100 supplier companies.
In the picture from left side:
M. KIENITZ, Vice President, Global Strategic Sourcing EMEA, M. SKORŠEPA, Executive Director, LPH Vranov n/T, s.r.o.,
J. G. MILLER, Senior Vice President , Global Srategic Sourcing, D. MANDUĽÁK, Project Manager, LPH Vranov n/T, s.r.o.,
K. KLEINHAMPLE, Vice President, Global Supplier Quality
PLASTIC PARTS AND ASSEMBLY
LPH GROUP
LPH GROUP – Contact information
Ďakujem za Vašu pozornosť
Thank You for Your attention
Merci de Votre attention
Grazie dello Vostro attenzione
Vielen Dank fϋr Ihre Aufmerksamkeit
Muchas Gracias por su atentión
LPH Vranov n/T, s.r.o.
Pod dolami 838
093 02 Vranov n/Topľou
Slovakia
Tel.: +421 57 48604 10
Email: [email protected]
LPH a.s.
Priemyselná 4779
059 51 Poprad -Matejovce
Slovakia
Tel.: +421 52 41808 11
Email: [email protected]
1.Prešovská nástrojáreň, s.r.o.
Ľubochnianska 2470/2
080 06 Prešov - Ľubotice
Slovakia
Tel.: +421 51 74850 51
Email: [email protected]
RPIC
Reimanova 9
080 01 Prešov
Slovakia
Tel.: +421 51 75603 17
Email: [email protected]
PLASTIC PARTS AND ASSEMBLY
JAKOR s.r.o.
Pod dolami 838
093 02 Vranov n/Topľou
Slovakia
Tel.: +421 57 44611 99
Email: [email protected]
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