Session:
Turbine
Manufacturers and
New Technologies
Istanbul
November 2014
A.Beyer
THE VALUE CHAIN - NORDEX IS MORE THAN A TURBINE
MANUFACTURER
Project Development
Turbine Delivery
Civil Works
Electrical
Infrastructure
Installation &
Commissioning
Hand over Service
Selection of location
Ownership
Optimal siting
Wind measurements
Soil survey
Noise / shade
emission
Economic viability
Grid connection
Special purpose
registration
Environmental
permitting
Building permitting
Project Development,
Marketing, Financing
Wind Farm
System
Planning
Leading company in
France
Review customer
micro-site planning
Active also in
Poland, Sweden,
USA and LatAm
Support customers
(co-development) to
receive approvals
and to optimise park
layouts
Production and
Technical
Implementation
Assemble WTG
Produce selected
components
Install onsite
Carry out initial
operation
Wind Farm
Operations
Offer additional
services: increased
demand due to new
wind farm investors
interested in stable
cash flows
Service and
Maintenance
~3,000 turbines
currently under
Nordex service
Full service contract
offerings up to 15
years
Product Development; Turbines, SCADA and Windfarm features
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
2
NORDEX MULTI MEGAWATT TURBINES –
AN EVOLUTIONARY DEVELOPMENT
14
years and
more than
7,600 MW
Windpower
Monthly’s criteria:
Generation Gamma
Generation Beta
N90/2500
N90/2500
N100/2500
N117/2400
Generation Alpha
clever use of
technology innovation
product-market impact
and relevance
fitness for purpose
reliability record
grid connectivity
installation and
upkeep
N80/2500
Global fleet availability in 2013 ~98
%
Turbines under Nordex Service
2000
2007
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
2010
2013/14
3
NORDEX MULTI MEGAWATT TURBINES –
AN EVOLUTIONARY DEVELOPMENT
14
years and
more than
7,600 MW
Generation Delta
Generation Gamma
Generation Beta
N90/2500
N100/3300
N117/3000
N131/3000
N90/2500
N100/2500
N117/2400
Generation Alpha
N80/2500
Global fleet availability in 2013 ~98
%
Turbines under Nordex Service
2000
2007
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
2010
2013/14
4
25% MARKET SHARE* – REFERENCES IN TURKEY
IN OPERATION
CUSTOMER
DOST ENERJİ
DOST ENERJİ
DOST ENERJI
DOST ENERJİ
DOST ENERJİ
BİLGİN ENERJİ
BİLGİN ENERJİ
BİLGİN ENERJİ
BURSA TEMİZ ENERJİ
ENER HOLDING
EKSIM ALENTEK
KARESİ ENERJİ
KARDEMIR
EKSİM HOLDİNG
BİLGİN ENERJİ
CAN ENERJİ
EKSİM HOLDİNG
BİLGİN ENERJİ
EDINCIK ENERJI
TEKTUG ELEKTRIK
EKSİM HOLDİNG
BOYDAK HOLDING
DOST ENERJI
EKSİM HOLDİNG
EKSİM HOLDİNG
AKÇA ENERJİ
PROJECT
YUNTDAĞ
YUNTDAĞ EXT.
YUNTDAG EXT. II
KORES
KORES EXT.
BERGAMA
SOMA
MAZI III
BANDIRMA-3
ENEZ
SUSURLUK
AKRES
BOZYAKA
TOKAT
BANDIRMA EXT.
METRISTEPE
AMASYA
ZEYTINELİ
EDINCIK
SINCIK
SUSURLUK EXTENSION
ÇANTA
GERES
HASANBEYLI
SILIVRI
ALIAGA
LOCATION
Izmir, Bergama
Izmir, Bergama
İzmir,Bergama
İzmir, Çeşme
İzmir, Çeşme
Izmir, Bergama
Manisa, Soma
Izmir, Bergama
Balıkesir, Bandırma
Edirne, Saroz
Balıkesir, Susurluk
Manisa, Akhisar
Izmir, Yeni Foça
Tokat
Balıkesir, Bandırma
Bilecik
Amasya
Izmir, Çeşme
Bandırma, Balıkesir
Adıyaman
Bandırma, Balıkesir
Catalca, Istanbul
Manisa, Gelenbe
Osmaniye
Silivri, Istanbul
İzmir, Aliaga
# WT
17
6
1
6
1
36
36
12
10
6
18
18
5
16
2
16
16
20
12
11
6
19
11
20
18
4
343
WTG TYPE
N90/2500
N90/2500
N100/2500
N90/2500
N90/2500
N90/2500
N90/2500
N90/2500
N90/2500
N90/2500
N100 (15) +N90 (3)
N90/2500
N100/2500
N100/2500
N90/2500
N100/2500
N100/2500
N100(14)+N90(6)
N100/2500
N100/2500
N100/2500
N100/2500
N90/2500
N100/2500
N100/2500
N117/2400
Generation
Beta
Beta
Gamma
Beta
Gamma
Beta
Beta
Beta
Beta
Beta
Gamma
Beta
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
Gamma
WTG
Σ MW
42,5
15,0
2,5
15,0
2,5
90,0
90,0
30,0
25,0
15,0
45,0
45,0
12,5
40,0
5,0
40,0
40,0
50
30
27,5
15
47,5
27,5
50
45
9,6
857,1
Contract Type
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Turnkey
Clean Selling
Clean Selling
Clean Selling
Turnkey
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
MW
UNDER CONSTRUCTION
CUSTOMER
KARESİ ENERJİ
BOREAS ENERJİ
ABK CESME ENERJI
DOST ENERJİ
ERDEM HOLDING
BIÇAKÇILAR ELEKTRİK
SANCAK ENERJI
YENI ENERJI
EDİNCİK ENERJİ
ERDEM HOLDING
KARDEMİR
BURSA TEMİZ ENERJİ
PROJECT
AKRES EXTENSION
ENEZ EXTENSION
CESME
KORES EXTENSION-II
ÖDEMİŞ
PİTANE
URLA
YENİHİSAR
EDİNCİK EXTENSION
BAĞARASI
BOZYAKA EXTENSION
BANDIRMA-3 EXTENS
LOCATION
Manisa, Akhisar
Edirne, Saroz
İzmir,Çeşme
İzmir,Çeşme
İzmir, Ödemiş
İzmir
İzmir, Urla
Aydın
Bandirma, Balikesir
Aydın, Söke
İzmir, Yeni Foça
Bandirma, Balikesir
# WT
4
2
6
3
7
2
6
9
11
20
2
7
WTG TYPE
N100/2500
N100/3300
N117/3000
N100/2500
N117/3000
N117/2400
N117/3000
N117/2400
N117/2400
N117/2400
N117/2400
N117/2400
Total Units
Total Capacity
79
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
WTG
Generation
Gamma
Delta
Delta
Gamma
Delta
Gamma
Delta
Gamma
Gamma
Gamma
Gamma
Gamma
Σ MW
10
6,6
18
7,5
21
4,8
18
21,6
26,4
48
4,8
16,8
Contract Type
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
Clean Selling
422 WTG
1060,6 MW
203,5
MW
* Cummul. in MW as of end of Q3/2014
5
WITH THE NEW IEC I / II / III TURBINES, NORDEX OFFERS
BEST FIT FOR ALL WIND SITES
SOP 06/2015
Rotor Ø
117 m
N117/2400
100 m
N117/3000
N100/2500
N100/3300
90 m
+30% AEP
Generation
GAMMA
+30% AEP
N131/3000
+25% AEP
131 m
Generation
DELTA
N90/2500
6,0m/s
6,5m/s
7,0m/s
7,5m/s
8,0m/s
8,5m/s
9,0m/s
9,5m/s
IEC 3a
IEC 2a
IEC 1a
Light wind
Moderate wind
Strong wind
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
10,0m/s
Wind
speed
6
THE NORDEX MULTI-MEGAWATT TURBINES
SHARED & PROVEN COMPONENTS OF GAMMA AND DELTA GENERATION
Generation Gamma
Type
N90/2500 IEC 1a
Capacity
Swept area
Generation Delta
6,362 m2
2.5 MW
Type
N100/2500 IEC 2a
2.5 MW
N117/2400 IEC 3a
2.4 MW
Capacity
Swept area
(+23%) 7,823 m2
N100/3300 IEC 1a
3.3 MW
7,823 m2
10,715 m2
N117/3000 IEC 2a
3.0 MW
(+37%) 10,715 m2
N131/3000 IEC 3a
3.0 MW
(+37%)
N117/2400
First installations
since 12/2011
(+26%)
13,478 m2
N117/3000
First installations
since 8/2013
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
7
LIGHT WEIGHT DESIGN OF NR58.5M BLADES
Rotor Blade NR58.5 – KEY INNOVATION FOR PERFORMANCE INCREASE
• Structural & aerodynamic
design are based on the
experiences of certified inhouse developments of
N80/2500 (NR37,5)
N90/2500 (NR45)
N100/2500 (NR50)
• Use of carbon fiber
composites (CFRP) in main
girder of rotor blade NR58.5
and new NR65,5 is key for
turbine load- and weight
reduction
NR45
NR50
NR58.5
N90
N100
N117
Length
43.8 m
48.8 m
57.3 m
Weight
10,300 kg
11,150 kg
10,500 kg
Max. Chord
3,220 mm
3,700 mm
3,496 mm
WTG Type
Swept area
Bolt Circle
Diameter
Weight
main girder
Materials
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
6.362 m²
7.823 m²
10.715 m²
2,300 mm
2,300 mm
2,300 mm
31%
24%
18%
GRP
GRP
GRP and
CFRP
8
NR 58.5 ROTOR BLADE (N117/2400 & N117/3000)
confirmed: properties, tests and certifications
power curve
noise emission
power quality
according „IEC 61400-12“
(Wind Consult)
according „IEC 61400-11“
(GL Garad Hassan, D)
according „Technische Richtlinie
Teil 3 Rev./Version 22, FGW“
(Wind Consult)
Lightning protection
Certified according to IEC
61400-24 class I.
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
9
LIGHT WEIGHT DESIGN CONCEPT OF NR58.5 / NR65.5
Key Innovation for significant performance increase
• Tested blade designs NR50 / NR58.5 with proven power curves and sound power
Blade mass
NR50
NR58.5
11.150 kg
10.500 kg
Main Girders
from
carbon fibre
composites
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
10
NORDEX TURBINES POWERED BY IN-HOUSE DESIGNED BLADES
AEP – Sound power - Efficiency - Time To Market
NR50
(N100/2500)
NR58.5
(N117/2400)
(N117/3000)
NR65.5
(N117/3000)
Latest stage of evolution:
Performance-optimized root section
Sound & load-optimized tip section
Max. chord moves further towards
root to increase yield and limit loads
More slender outboard section
to optimize load and wake properties
Introduction of yield-optimized Nordex
flat-back profiles
Selection of proven family of profiles
with superior sound power properties
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
11
NORDEX TECHNOLOGY, PROVEN IN EXTENSIVE TESTING,
PROTOTYPING & MEASUREMENT CAMPAIGNS
Nordex in-house test facilities
Yaw System
Pitch Bearing
Rotor Blade
Pitch System
Dust
Vibration
Nordex makes comprehensive use of in-house test facilities
for important systems
Further testing is carried out at external test facilities
of system suppliers
Tests are complemented by numerous measurement
campaigns in the field
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
12
NR 58.5 BLADE PRODUCTION IN TURKEY
PROVEN TECHNOLOGY AND STRONG PARTNER FOR LOCAL SUPPLY
Leading provider of composite solutions to the
transportation & military vehicle markets
Global Blade Manufacturer with focus on:
›
›
›
›
›
Solid growth
Long term partnerships
Major industry players
Advanced technology
World-class focused factories
Track record :
> 10 years
> 14,000
> 1.3 M m²
experience
blades supplied to the
strictest quality standards
global production space
USA, Mexico, China, Turkey
NR 58.5 BLADE PRODUCTION IN TURKEY
PROVEN TECHNOLOGY AND STRONG PARTNER FOR LOCAL SUPPLY
TPI Turkey started in March of 2012
as a joint venture with Alke Construction
Currently 1000 employees supporting 4 shifts
ISO 9001 certified
Nordex shop floor approval
-> ensuring identical production processes and high quality standards
as for Nordex own and all other Nordex rotor blade suppliers
100% support at site during ramp-up phase (SQA and Production personnel)
First N117/3000 projects with NR58.5 blades from TPI installed
Maximum feed-in tariff [US$ cent/ kWh]
Feed-in tariff:
Equipment bonus (local content):
1. Blades
2. Generator , Power electronics
3. Turbine Tower
4. All of the mechanical equipment in rotor and nacelle groups (excluding 1 or 2)
Total Feed-in tariff (first 5 years to 2020)
TÜREK/TWEC 2014 | Nordex Energy GmbH | Istanbul | 11/2014
7,30
0,80
1,00
0,60
1,30
8,70
14
Conclusion:
Wide product range, superior
technology and high quality standards
Strong partner to fulfill local
content requirements
Competent partner with long track
record and high market share
Susurluk Wind Farm
21 x N100/2500 R80
Most popular model in Turkey 2013
(navigant research)
Thank you very much for your attention
Dipl.-Ing. Andreas Beyer
Senior Product Manager
Nordex Energy GmbH
Langenhorner Chaussee 600
22419 Hamburg
Email:
Web:
[email protected]
www.nordex-online.com
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Generation GAMMA